What is Round Base Rail Fitting?
A Round Base Rail Fitting is a type of hardware used in marine applications, particularly in boat construction and rigging. These fittings are designed to be mounted on round tubing or rails, commonly found on boats for various purposes like handrails, stanchions, bow rails, grab rails, and other structural components.
The Round Base Rail Fitting typically has a circular or semi-circular base that matches the curvature of the tubing it's intended to be mounted on. They often feature holes or slots for fastening screws or bolts to secure them to the rail.
These fittings are crucial for creating secure and stable connections between different parts of a boat's structure, providing support and reinforcement where needed. They come in various materials, with stainless steel being a popular choice due to its durability and corrosion resistance in marine environments.
01 Part name
Round Base Rail Fitting
02 Application
Marine hardware
03 Material
Stainless steel
04 Process
Investment casting
& Machining
05 Casting method
Thermal Gravity Casting
06 Surface finished
As raw cast
(Shot blasting)
Part application
Marine hardware parts castings refer to the process of manufacturing various metal components used in the construction and maintenance of ships and other marine vessels. These castings are critical to the structural integrity, functionality, and durability of a wide range of marine equipment and systems.
Hull fittings
Typical investment casting part we produce include:
1. Boat anchors
2. Anchor connector
3. Bow chock
4. Boat Cleat
5. Boat bollard
Plumbing and piping
Typical investment casting part we produce include:
1. Boat fairlead
2. Round Base Rail Fitting
3. Stainless Steel Round Stanchion Base
4. Marine Boat Hand Rail Fitting
5. Marine Boat Rectangular Base
Deck hardware
Typical investment casting part we produce include:
1. Top cap
2. Chain stopper
3. Boat steering wheels
4. Fishing rod holder
5. Pull rings
6. Boat rail base fittings
Production process introduce
1. Tooling Build
Design and building a metal die from Aluminum
2. Wax Injection
Injecting melted wax under high pressure into the cavity to get a pattern that replicates the finished part geometry
3. Wax Pattern Assembly
The wax patterns are assembled onto runners and into a finished tree which is ready to be dipped.
4. Slurry Coating
The assembly is then dipped into a high-grade ceramic slurry to build a ceramic shell around the wax tree.
5. Ceramic Shell build & Dry the shell
After the slurry coating is done, particles of sand are dropped onto the surface of the wet tree assembly. This helps to thicken and strengthen the layer of coating on the wax assembly surface, repeat 5-6 times.
6. De-waxing
Send the shell into pre-heating oven and then the wax inside the newly built shell is now removed. Dewaxing is done using a steam-dewaxing autoclave or flash fire furnace.
7. Melting & Pouring & cooling
Now the desired molten metal is poured into the pre-heated empty mold cavity, The mold then sits to allow the molten metal to cool and solidify which then becomes the final casting.
8. Shell Removal
The shell material is then removed through processes hammer knockout, vibration, and steel grit blasting
9. Cut-off
The finished parts are then cut free from the gating and runner system.
10. Grinding pouring gate
The ingate which remained after the sawing process, is grinded from the casting.
11. Final inspection
Once the finishing operations are done, the parts are inspected for surface and sub-surface defects.
12. Packaging & Delivery
For oversea shipping, we packaging with standard wooden pallet with size limited 1200*800mm
RFQ handle process
Get contactYou can find our contact info for further communication in "Contact US" column.
Send drawingThe 2&3D drawing format can be PDF, STEP, DWG, DXF and soon, can be sent via email. Wechat, WhatsApp, link.
Get quotationAfter clear the demand of customer, we can send you the quotation with PDF format for documentation.
Sign NDAFor requirements for confidentiality of drawings, we can signed the NDA before you send drawing.
Finish feasibility studyThe feasibility study of drawing is most key point to ensure the part can be fully meet drawing specifications, which is include material, dimension, surface treatment, and testing request.
Shipping and lead time
1
Delivery shipping port
The nearest shipping port is Ningbo port, the Port of Ningbo-Zhoushan is the busiest port in the world in terms of cargo tonnage. It handled 1.32 billion tons of cargo in last year.
2
Packaging solution
Normally we use the European standard pallet for oversea market, and also input the anti-rust bag for carbon steel parts for rust protection.
3
Available shipping method
We can support various shipping method, including sea shipping, air shipping, train shipping, and DHL, FedEx, TNT, UPS and so on.
4
Samples Leadtime
For CNC machining parts, the lead-time is about 5-10 days.
For casting and machining parts, it's about 25-30 days.
For casting and machining and surface treatment parts, about 30-40 days.
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