Lost Wax Casting Stainless Steel

Lost Wax Casting Stainless Steel
Details:
A stainless part is only as corrosion resistant as its post-pour treatment allows. Our Lost Wax Casting Stainless Steel service is built around that fact: controlled alloy chemistry, solution annealing, and surface clean-up that restores the protective chromium oxide layer before the part ships.
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Description
Technical Parameters

Why Lost Wax for Stainless Steel

Factor

Lost Wax Casting

Sand Casting

Machining from Bar

Surface finish

Ra 3.2–6.3μm as cast

Rougher

Machined finish

Complex shapes

Thin walls, internal cavities

Limited fine detail

Costly to cut

Material waste

Low

Low to moderate

High; stainless bar is expensive

Machining allowance

Small

Larger

Not applicable

Best fit

Small to mid-size complex parts

Large, simple bodies

Prototypes, very low volume

 

Grade Selection Guide

Your Environment

Recommended Grade

Reason

Indoor, food contact, mild moisture

304

Good general corrosion resistance at lower cost

Coastal, marine, chloride exposure

316

Molybdenum improves resistance to pitting

Welded assemblies

316L

Low carbon reduces weld-related sensitization

Pump and valve bodies, corrosive fluids

CF8M

Cast equivalent of 316 for pressure-containing parts

 

Corrosion-Focused Process Controls

  • Solution annealing: dissolves carbides so chromium stays available to resist corrosion
  • Pickling: removes heat-treatment scale and surface oxide
  • Passivation: rebuilds the chromium oxide film and clears iron contamination left by machining
  • Electropolishing (optional): smoother, cleaner surface for sanitary or high-purity service
  • Clean handling: stainless-only tooling and racks in finishing, so carbon steel particles are not transferred to the surface

 

Specifications

Item

Detail

Alloys

304, 316, 316L, CF8M

Casting tolerance

±0.2mm

Machined tolerance

±0.02–0.05mm on critical features

Secondary operations

CNC turning, milling, drilling, tapping

Finishes

As cast, shot blasted, polished, electropolished

Input

STEP, IGS, PDF/2D drawing, or physical sample

 
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Manufacturing Process

  1. Wax pattern: precision wax tooling built to your drawing
  2. Ceramic shell: pattern shelled for dimensional stability
  3. Dewax and casting: shell fired, then poured in the specified stainless grade
  4. Heat treatment: solution treatment or annealing to restore corrosion resistance
  5. CNC machining: bores, flange faces, and threads brought into tolerance
  6. Surface finishing: pickling, passivation, or polishing
  7. Inspection and packaging: final check, cleaning, export packing

 

Typical Parts

  • Valve bodies, pump housings, and impellers
  • Marine deck and offshore hardware
  • Food, beverage, and pharmaceutical equipment components
  • Chemical processing fittings
  • Architectural and door hardware

 

Stainless-Specific Inspection

Check

Purpose

Spectrometer / PMI

Confirms chromium, nickel, and molybdenum content match the grade

CMM measurement

Verifies dimensions against your drawing

Dye penetrant (PT)

Detects surface cracks and porosity

Pressure test

Confirms leak-tightness of valve and pump bodies

Salt spray or pickling test

Corrosion verification, on request

 

Material certificate and inspection report are available with each shipment.

 

FAQ

Q1:

Is cast stainless steel magnetic?

A1:

Fully austenitic 304 and 316 are essentially non-magnetic, but cast grades such as CF8M contain some ferrite and may show slight magnetism. This is normal and does not indicate a defect.

Q2:

Does machining reduce corrosion resistance?

A2:

It can, because tooling may leave iron particles on the surface. Passivation after machining removes them and restores the protective film.

Q3:

Should I choose 316L or CF8M?

A3:

316L suits welded fabrications. CF8M is the usual choice for cast pressure-containing bodies such as pump and valve housings.

 

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