Why Lost Wax for Stainless Steel
|
Factor |
Lost Wax Casting |
Sand Casting |
Machining from Bar |
|
Surface finish |
Ra 3.2–6.3μm as cast |
Rougher |
Machined finish |
|
Complex shapes |
Thin walls, internal cavities |
Limited fine detail |
Costly to cut |
|
Material waste |
Low |
Low to moderate |
High; stainless bar is expensive |
|
Machining allowance |
Small |
Larger |
Not applicable |
|
Best fit |
Small to mid-size complex parts |
Large, simple bodies |
Prototypes, very low volume |
Grade Selection Guide
|
Your Environment |
Recommended Grade |
Reason |
|
Indoor, food contact, mild moisture |
304 |
Good general corrosion resistance at lower cost |
|
Coastal, marine, chloride exposure |
316 |
Molybdenum improves resistance to pitting |
|
Welded assemblies |
316L |
Low carbon reduces weld-related sensitization |
|
Pump and valve bodies, corrosive fluids |
CF8M |
Cast equivalent of 316 for pressure-containing parts |
Corrosion-Focused Process Controls
- Solution annealing: dissolves carbides so chromium stays available to resist corrosion
- Pickling: removes heat-treatment scale and surface oxide
- Passivation: rebuilds the chromium oxide film and clears iron contamination left by machining
- Electropolishing (optional): smoother, cleaner surface for sanitary or high-purity service
- Clean handling: stainless-only tooling and racks in finishing, so carbon steel particles are not transferred to the surface
Specifications
|
Item |
Detail |
|
Alloys |
304, 316, 316L, CF8M |
|
Casting tolerance |
±0.2mm |
|
Machined tolerance |
±0.02–0.05mm on critical features |
|
Secondary operations |
CNC turning, milling, drilling, tapping |
|
Finishes |
As cast, shot blasted, polished, electropolished |
|
Input |
STEP, IGS, PDF/2D drawing, or physical sample |



Manufacturing Process
- Wax pattern: precision wax tooling built to your drawing
- Ceramic shell: pattern shelled for dimensional stability
- Dewax and casting: shell fired, then poured in the specified stainless grade
- Heat treatment: solution treatment or annealing to restore corrosion resistance
- CNC machining: bores, flange faces, and threads brought into tolerance
- Surface finishing: pickling, passivation, or polishing
- Inspection and packaging: final check, cleaning, export packing
Typical Parts
- Valve bodies, pump housings, and impellers
- Marine deck and offshore hardware
- Food, beverage, and pharmaceutical equipment components
- Chemical processing fittings
- Architectural and door hardware
Stainless-Specific Inspection
|
Check |
Purpose |
|
Spectrometer / PMI |
Confirms chromium, nickel, and molybdenum content match the grade |
|
CMM measurement |
Verifies dimensions against your drawing |
|
Dye penetrant (PT) |
Detects surface cracks and porosity |
|
Pressure test |
Confirms leak-tightness of valve and pump bodies |
|
Salt spray or pickling test |
Corrosion verification, on request |
Material certificate and inspection report are available with each shipment.
FAQ
|
Q1: |
Is cast stainless steel magnetic? |
|
A1: |
Fully austenitic 304 and 316 are essentially non-magnetic, but cast grades such as CF8M contain some ferrite and may show slight magnetism. This is normal and does not indicate a defect. |
|
Q2: |
Does machining reduce corrosion resistance? |
|
A2: |
It can, because tooling may leave iron particles on the surface. Passivation after machining removes them and restores the protective film. |
|
Q3: |
Should I choose 316L or CF8M? |
|
A3: |
316L suits welded fabrications. CF8M is the usual choice for cast pressure-containing bodies such as pump and valve housings. |
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